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Audi G28: The Good, The Bad, And The Ugly

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How to Replace an audi tt key programming G28 Engine Speed Sensor

1200px-Vauxhall_logo_2019.svg_.pngIn this video Charles the Humble Mechanic shows how to replace the G28 engine speed sensor. The sensor is situated at the top of the transmission, above the flywheel ring gear. It transmits a signal to the ECU via the grey wire T55/49 and then to the tachometer on the instrument cluster.

1. Engine Speed Sensor

The sensor is located at the edge of the transmission, above the flywheel ring gear the G28 Engine Speed Sensor sends signals to ECU pin T55/49 using a grey wire. The ECU then uses this information to control the flow of fuel, timig and boost. It also sends a signal to the G5 tachometer in the instrument cluster.

The sensor is used to link the G40 Camshaft position Sensor. The ecu has to know when the crankshaft reached TDC, and where the camshaft lies so that it can activate the spark and injectors.

If this sensor fails, the ECU will display the P00160 error, which means the Crank Shaft and Intake Camshaft are out of sync and could indicate the chain is stretched or a jump link on the upper timing chain. However the code will not be displayed on its own without additional information from other sensors (G4 and G40).

Testing can be a bit difficult as there are two different connector pins and they serve different purposes but the best way to test it is to measure resistance between the sensor and the ECU. When the sensor is fully functional, it should read around 1000 ohms. Look for signs of coolant, or oil in the connector bay if you have problems with this part.

2. Injectors

Yesterday, while accelerating at full speed from the highway paytoll i had massive power loss like the engine is running out of gas or the injectors aren't firing anymore. In the morning, i removed the spark plugs, three were drenched with gazoline the 4th one was dry. When I start the engine, there are no sparks i put tissue on the top of each of the injector holes and the 3 drenched with gazoline jump out but the 4th stays closed. I checked the ground connection on ECU pins 14/55/30/55/48/55/14/55/48/ I got 0ohm. So i assume the problem is in another place.

I also tried to reset the PID without success. The car will start when the G28 is unplugged, and it works fine when the G28 connected. However, the intermittent misfire problem persists at higher RPM. The temperature sensor for coolant (G62) shows the wrong temperature value of -49c, even if I unplug it. I also noticed that the oil gauge in the cockpit shows 2 bars but the actual pressure is zero.

I'm not sure what to do, as i think i've pretty much eliminated everything else. I'm afraid i may have missed something. If anyone has any suggestions, please let me know! TIA!

3. Fuel Pump

The fuel pump in the g28 receives a signal from the RPM sensor. The GM-style sender is identical to the G4 and both function in the 80, 100 200, UrS and RS2 cars so you can easily find one at a junkyard or in a local parts store. Test them out to do - just put your DMM in resistance mode and measure between pins 1 (with the bump on the connector's side up) and 2 (2nd from the left on the black connector's side). They should be infinite ohms.

4. ECU

Our 20vt turbo (3B AAN, ABY and ADU) engines are equipped with an ECU that has to know the speed and position of the crankshaft in order to make decisions regarding timing of the fuel injector, for example. To accomplish this, it makes use of a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If either of these sensors go bad you will get codes on the diagnostic scanner that could cause engine shut down.

A failing G28 sensor could cause an inaccurate speed counter for the gearbox or a gearbox that shifts more quickly than normal, and/or a misfire while in the gear. If you have any of these problems, it is most likely that your sensor is going bad and requires replacement. The good news is they are very affordable and readily available particularly when you're looking at an Bosch unit which is what ours are. Alternatively, the GM version of this component is also a great option.

5. Tachometer

A faulty engine speed sensor could be a cause for numerous issues with your car. It is an important part of the transmission in your new audi key remote audi new key - visit the next page, because it relays information to the ECU on how fast or slow the engine of the car is turning. When this sensor fails, it could disrupt the performance of the transmission, as well as the rest of the car key replacement audi's components.

The G5 engine speed sensor is located on the outside of the transmission above the flywheel ring gear. It sends a signal directly to the ECU at pin T55/49 via a grey wire. The ECU is then able to process this signal to regulate the flow of fuel, timig and boost as well as sends it on to the G5 Tachometer located in the instrument cluster. You can test the sensor for failure by examining the continuity between it and the tachometer, between the ECU pin T55/49 and the instrument cluster connection on pin T6a/1 (trace [79]) and between T6a/1 and the instrument cluster pin T26a/12. There should be a resistance of approximately 1000 ohms between these two points. This part is common across the audi q3 key 80-100-200-RS2 series, starting from the 1985 MC up to the 1997 UrS AN and the 1995 RS2 DU You may also find some good ones in wrecking yards.

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